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Real Long Read On NYCPropulsion/Braking

Posted by chicagopcclcars on Thu Nov 2 20:32:01 2006

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With the threads on speed, man did I find this read from the NYC Transit Modelers Yahoo Group interesting. I'm passing it on for your consideration.

David Harrison


[NYC_TRANSIT_MODELERS_GROUP] R-44 rough ride - warning a long read!
This is a long dissertation on second generation subway car braking
and propulsion which came about originally as an explanation as to why
R-44 cars brake so roughly. It evolved into a whole project and I
apologize to anyone who is bored to death by it. If you only want the
short of it skip to the second to last paragraph.

Beginning in the 80's, Car Equipment Department engineering decided
for various reasons centered mostly around financing, to change the
way subway cars brake. This began a chain of events that would change
the subway system forever. The traditional friction brake supplemented
by dynamic was flipped: dynamic would now be the sole force in service
braking. As planned following exhaustive testing, the air brake
system would apply brake cylinder pressure to the wheels. As current
built to the desired level, the air would be vented off to allow the
dynamic to function and reduce show wear.

A small amount of air would keep the shoes against the wheels to
reduce reaction time as the dynamic faded at low speed. It helped in
avoiding a rubber band effect as one braking force ended and other
began; thus a smooth transition. Another benefit was that the brake
shoes would warm and make a smoother stop. This was called inshot. It
had other benefits as well: later on with composition shoes, the
warmed up shoes were even more important.

If an emergency application occurred while under service braking
conditions, it prevented a period of total braking loss while the
dynamic was stopped due to the emergency contactor being open. Keep in
mind it takes a moment for air pressure to travel the dozens of feet
from the operating unit to each truck and then charge all the brake
cylinders. With a properly functioning inshot valve, air was already
present in the cylinders and the time reduced. All that would need to
occur is an increase of pressure. Shortened braking distances are the
result.

Inshot had other purposes as well. Dynamic braking has a minimum
setting that is felt well below that of the pneumatic service brake
system. By using inshot, when a motorman pulled the brake handle back
the first felt effort was barely a perceptible inshot pressure. Then
gradually supplemented by the dynamic.

Each car is equipped with a load sensing device which is to allow the
brake and propulsion systems to provide identical acceleration and
deceleration rates irrespective of car loading. Above certain speeds
and or car loading, the inshot would allow additional air pressure to
assist the dynamic braking to maintain the exact rate of deceleration
as called for up to the maximum rate. On a pre overhaul SMEE car with
cast iron brake shoes this could be as high as 110 PSI.

The first series of GOH cars arrived with inshot valves installed.
Some the reasoning behind removing them was cost effectiveness. While
brake shoe wear was a concern, the actual wear caused by the use of an
inshot valve was inconsequential. Dynamic braking and pneumatic
control systems must operate as an integrated package in multiple
arrangements up to 11 strong. As we all know this does not always
happen. Frequent issues with locked axles and sliding wheels led to an
epidemic of flat spots in the mid to late 80's as composition shoes
began to replace the old cast iron ones en masse.

It was well known that the ceramic composition required less force to
obtain the same effort as doe's cast iron. The replacement J relay
valves did not have a sufficient brake cylinder pressure to load weigh
pressure ratio to keep wheels from sliding under many situations.
Motormen fanning the brakes and trains of mixed consists did not help
any. Training and better train consists helped but did not end the
problem.

Flat wheels are not as much a nuisance as they are dangerous. From the
Authority's point of view they are incredibly expensive. Each inch of
flat spot requires a ¼ inch of wheel rim to be removed to make the
wheel smooth again. Only two inches are available to be trimmed before
the entire axle must be replaced on the truck. Expensive when you have
a 6000 car fleet!

There was also a rise in noise complaints. If a car had older shoes on
it, they had a tendency to glaze over on the tread surface which
caused a terrible squealing sound. In a tunnel this would be
unbearable. Usually this would be the fault of a dead motor; no
dynamic would cause a car to use only its air brakes. However the
engineers chose to pile the blame on the inshot valves. The 10 PSI in
there was not enough to cause the squeal in most cases.

So there: the inshot valves were removed and covered over with a blank
plate. But the story doesn't end. Flat wheels didn't stop. In their
next attempt to reduce the flat wheel problem cheaply (replacing 6000
J relay valves simply cost too much now) the dynamic brake which now
supplied ALL of the service brake, none of the safety features and
none of the comfort was TUNED DOWN. Scary huh? It gets better…

Many motormen, especially as more and more GOH cars came into service
began to shut off the dynamic brake and rely solely on the pneumatic
brake. It was commonly felt that you could get a smoother and faster
stop this way. Management never really caught on but the flat wheel
problem hadn't abated either. Since the issue with excessive brake
cylinder pressures for the replacement brake shoes had not been
properly address how could it?

The size of the pistons in the brake cylinders was reduced. This would
not change the air pressures used but would reduce the actual force
felt upon the tread of the wheels. Now dynamic was actually a better
brake. Shutting off the dynamic was lengthening stops, and as
previously explained loosing dynamic while under braking meant the
train would be coasting free for as long as a full second. At 30 MPH a
train would travel an additional 100 feet or more. More about this in
a moment.

Motormen returned to braking the traditional way and it seemed the
flat wheel problem was being managed.

Signal systems are complex equations of time, distance and speed. The
formula for keeping trains separated safe distances is based on what
need to be UNCHANGING data. As we all know from high school math, if
you change one part of the equation the entire problem needs to be re
computed. The distance between signals, known as blocks, are the
length of track of a predetermined distance the use of which is
governed by block signals. This distance is based on what is
calculated to be the maximum possible speed of a train in the given
area and the train's full service braking distance from that speed.
Plus a safety margin.

In some areas the distance is small because the train's speed is
thought to be reduced by preceding signals. This is easily understood
from the storm door window next time you ride the subway. Watch as the
signals along an express track are far apart then as you get closer to
a station they get closer together. If a train was stopped in the
station they would time down and allow a preceding train to creep in
closer. This is called station time as opposed to grade time which is
as we all should know is for curves and hills and though integrated
with the block signal system is not dependent upon it.

If you alter this equation, by changing any one of the parameters you
instantly make the signal system WORTHLESS. Faster trains, or longer
braking distances, or both would mean a recipe for disaster. No joke,
but this happened one fine day on the Williamsburg Bridge. Initial
reports by a sensational media laid the blame on the poor motorman who
passed away at his controls. But as in any accident it takes a chain
of errors to overcome the fail safes built into modern transportation
systems.

To overcome the additional weight dropped into the GOH cars they were
supplied with an extra 60 horsepower. This had almost no effect on top
speed. The gearing was the same. Acceleration is predetermined and
cannot be altered because of the need to MU the cars. Many perceived a
speed increase but this was really because the newly returned cars had
fewer dead motors and other propulsion problems.

Far more common and far less understood by the rail fan community is
that DC rheostatic propulsion suffers from defects which can not be
readily diagnosed without test equipment and at speed. A car can take
power and accelerate to only series, or to parallel without its field
shunt coils having been phased in to the circuit and slow a train's
top speed without affecting its initial acceleration. A perception of
normal operation unless a long straight track is encountered is the
usual. More on this in a minute.

Since the period following the Second World War, the subway system has
been owed wholly by the city of New York. With municipal operation
came long overdue improvements to the older, formerly privately held
segments of the system. The arrival of faster and better braking
subway cars like the R-10 and R-12/14 cars meant that the older BMT
and IRT's new signals would have to take that in to account. The IND
had been well designed and needed almost no changes to its then new
signals. The planned top speed of the R-10 was 55 MPH. The GOH cars
performed at the same level. Going downhill it was possible to obtain
slightly higher speeds but this was in only a very few places in the
system and was rare. Even then the signal system was sufficient.

When the accident on the Williamsburg happened, the signal system
performed as well as it could within the limitations placed upon it by
the changes to the braking system, not the propulsion system.
Excessive speed was not an issue as the speed attained was what was
normal and expected. When the train passed the stop signal and tripped
on the stop arm, its brakes went into emergency and applied at their
full yet reduced from design parameters pressures. Of course this
lengthened stopping distances: unfortunately the next block was
occupied and people were hurt.

Many items made their way into news accounts and crew room or rail fan
discussions. Much of it was wrong. Stop arms misadjusted, suicide
attempts, train going too fast, etc. However if you want the full
account and the findings of the NTSB, you have to read their report
which is where I got much of the above information.

Among the recommendations of the NTSB was that the TA repair the brake
systems to the design parameters. Using a test set of R-42's NTSB
found trains which were stopping nearly 100 feet longer than their
design specifications. Other recommendations were that the trains be
equipped with speedometers and their speed controlled like those of
the cab signaled railroads. Since the NSTB findings are non binding
the Authority chose the cheapest way out. All subway cars having been
equipped at GOH with energy savings devices meant that it could be as
simple as unscrewing and taping a wire at the next inspection. A zero
cost modification.

Forever thereafter DC subway cars would operate three points on their
master controller cam shaft short of full power. The field shunt coil
was removed from the circuit this way and the cars would operate at a
maximum of about 45 MPH. More importantly they would accelerate
through the final stages of start up slower and for all practical
purposes usually operate at about 35 MPH. The TA looked like they
actually did something, and save a fortune on power consumption.
Probably enough over time to pay for all those speedometers.

Of course under the right conditions a train might even meet 50 MPH.
Down a hill going into certain river tubes, out in the Rockaways. Some
car classes are of course better than others at this. We all know which.

Commonly known is that PATH operates a similar fleet of equipment. Due
to FRA regulations the Port Authority is denied to opportunity to
tinker with their own trains the way the TA can. PATH cars have their
field shunt coils de active in full parallel like the TA and yet can
attain 60 MPH or so because of gearing. This is for somewhat the same
reasons: the signal system cannot deal with cars that will go 75 MPH
which is what they will do if allowed to use the fourth point on the
motorman's controller. TA controllers have only three; the method of
controlling a "fourth" point was the light switch energy conservation
control mounted on the wall. Cheap way typical of the Transit
Authority instead of buying all new motorman's controllers. PATH
bought them that way originally instead. I am told the plan was to
improve the railroad beyond Journal Square for the high speed and thus
fourth point. Apparently this never happened.

The difference here is the brakes on PA 1-4 cars is the same as
delivered. RT2 WABCO brakes with inshot and proper brake cylinder
pressure. PATH brakes work great in my experience and of several of my
friends. We're among the fortunate few who have operated trains in
both rail systems. At full service brake the cylinder pressure is
correct for the weight and dynamic functions smoothly. I am told by
one fella who was around before GOH and now works at PATH that these
cars feel and run like R-46's did once. Of course without the P-wire,
he meant the performance. They are pretty fast and the brakes are easy
and forgiving.

Which brings me to my original premise: why DO R-44's operate so
rough? Now that we understand how inshot works and what happens when
it's not there, let's talk about controlling dynamic brake. The
Straight Air Pipe (SAP) is among other things primarily a control
signal. It's pressure as it is used nowadays is rather anachronistic.
It's a substitute for an electrical signal since what it controls is
an electric bake. Pressure changes are sensed and the signal converted
to a request for dynamic braking by the propulsion system.

Since it was at first designed as an air brake with a dynamic to
assist rather than the other way around, the brake valve or in the
case of the R-44 the Westcode controller is designed to flow air with
electrical attachments included. Included are a cam shaft operated by
the handle with a number of electrical switches which are adjustable.
It's specified to close the switch to the #5 trainline wire at about
12 PSI on the SAP gauge. Just after the snow brake detent on ME-42B
and ME-43 brake valves or in the case again of the R-44 just after the
minimum brake detent on the single handle.

The number five trainline is the wire that engages dynamic brake and
as soon as it's energized dynamic begins at it's minimum value for the
load of the car. If the switch is adjusted correctly the dynamic will
come on when there is a small amount of brake cylinder pressure
present. Without the inshot valve the air will vent out through the
dynamic brake lockout valve which keeps both air and dynamic form
occurring simultaneously. This happens typically smoothly and
unnoticed by most. If you listen carefully you can hear the puff of
air as it vents just a quick moment after the motorman pulls the brake
handle.

Inshot was only a part of this process inasmuch as the venting of
pressure when the lockout magnet energized was not total as it is
today but to the reduced pressure setting of the inshot valve.

In cars where the cam switch is misadjusted the dynamic will actually
come on with ZERO pressure in the SAP and since dynamic comes on
suddenly with no gradual buildup of pressure like air does it has a
very hard application. The R-44 being heavy compared to other cars has
an initial dynamic setting accordingly higher. Poorly placed switches,
removal of the inshot valve and less than perfect Westinghouse
propulsion system not designed for the brakes it now carries all
contribute to the poor ride R-44's give.

I will not miss them. You know which cars I miss most of all? My
Cadillac of subway cars, the R-46. As rebuilt these cars finally
became the star performer and comfortable ride they were originally
intended to be. Had they been delivered this way would think of them
the way we think of R-36's or R-42's and not lump them in with the
R-44. Thank you for reading all this. I know it was long. I look
foreword to all of your responses.

Erik


_

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Re: Real Long Read On NYCPropulsion/Braking

Posted by SUBWAYMAN on Thu Nov 2 22:56:03 2006, in response to Real Long Read On NYCPropulsion/Braking, posted by chicagopcclcars on Thu Nov 2 20:32:01 2006.

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Great post.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by South Brooklyn Railway on Thu Nov 2 23:05:27 2006, in response to Real Long Read On NYCPropulsion/Braking, posted by chicagopcclcars on Thu Nov 2 20:32:01 2006.

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Wow. I guess the R44's made there mark in NYCTA history. And IDAWTP in the last paragraph.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by Stephen Bauman on Fri Nov 3 19:32:09 2006, in response to Real Long Read On NYCPropulsion/Braking, posted by chicagopcclcars on Thu Nov 2 20:32:01 2006.

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I was hoping that some of the "transit professionals" would have commented on the accuracy of this chronology. I could well understand the reluctance of any TA employees to comment, if it is true.

It certainly explains a lot about the Williamsburg Bridge collision. In particular, why the emergency brakes were so deficient whereas service brakes worked remarkably well.



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Re: Real Long Read On NYCPropulsion/Braking

Posted by R68A - 5200 on Fri Nov 3 20:27:13 2006, in response to Real Long Read On NYCPropulsion/Braking, posted by chicagopcclcars on Thu Nov 2 20:32:01 2006.

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Yes! Posts like this made Subtalk in '90s as great as it was. If only 1/2 of the posts that now show up here are as insightful as this one, Subchat, SubTalk, or whatever you want to call it would be a nice gem on the internet.

Good luck trying to google that...

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Re: Real Long Read On NYCPropulsion/Braking

Posted by chicagopcclcars on Fri Nov 3 21:54:55 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by R68A - 5200 on Fri Nov 3 20:27:13 2006.

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I'd say that's a real good read, R68A. I wasn't around here back then but I can see from the responses to this subject and compare to those other super-long threads what THOSE IN HERE want to mainly talk about. Thanks for the encouragement.

David Harrison

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Re: Real Long Read On NYCPropulsion/Braking

Posted by RonInBayside on Fri Nov 3 23:35:21 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by chicagopcclcars on Fri Nov 3 21:54:55 2006.

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You provided a lot of information. Good post. Yes, I read all of it. I don't pretend to fully understand all aspects of this, but you were helpful.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by RonInBayside on Fri Nov 3 23:35:33 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by chicagopcclcars on Fri Nov 3 21:54:55 2006.

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You provided a lot of information. Good post. Yes, I read all of it. I don't pretend to fully understand all aspects of this, but you were helpful.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by Jeff H. on Sat Nov 4 00:33:07 2006, in response to Real Long Read On NYCPropulsion/Braking, posted by chicagopcclcars on Thu Nov 2 20:32:01 2006.

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There are a number of technical errors in this posting, especially
this fixation with supplemental presure (brake cylinder buildup
above inshot pressure under high SAP pressure)...this feature was
only seen on A1 operating units with B relay valves, i.e.
pre R26. I'm not certain why it was changed on the later units,
but my guess is Car Equipment felt more comfortable going with
a higher dynamic brake load current and this would be sufficient
for handling the full 3.0 MPHPS brake call at maximum load.

With regard to the 1995 accident, these minor errors do not diminish
from the underlying point, which was fully reported in the NTSB
report: The emergency braking rate was knowlingly diminished
when the relay valves were "upgraded" from a J16C to a J14D.
This delivered 20% less cylinder pressure, both in service and
emergency. The result was that the emergency brake rate, which
relies entirely on friction braking, was actually lower than the
full-service rate, which generally relies on the dynamic brake and
not the relay valve.

The great fleet neutering was a component of the response to this
report. The braking rates were quietly dialed back up and all
car classes were tested to see that they achieved 3.2 MPHPS.
Finally, there have been probably thousands of signal locations
were the home control lengths were increased.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by R68A - 5200 on Sat Nov 4 00:44:29 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by chicagopcclcars on Fri Nov 3 21:54:55 2006.

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Reminded me of this thread actually...

http://talk.nycsubway.org/perl/read?subtalk=10737

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Re: Real Long Read On NYCPropulsion/Braking

Posted by RonInBayside on Sat Nov 4 01:25:16 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by Jeff H. on Sat Nov 4 00:33:07 2006.

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One of the things I learned from this thread, that I did not know before, was that signal blocks get smaller in length as you approach a station. It certainly seems logical.


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Re: Real Long Read On NYCPropulsion/Braking

Posted by randyo on Sat Nov 4 03:17:55 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by RonInBayside on Sat Nov 4 01:25:16 2006.

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Besides all of the above, when i did a running time check over the Willy B even though I had been a M/M over that bridge before, I paiid closer attention to the signal spacing on the bridge. What I noticed was that the signals on the bridge before replacement were only about 250 ft apart which may have been adequate for the BU elevated cars which originally operated over the bridge in 5 car train lengths but were totally inadequate for later equipment which consisted of 8 car steelsand later 8 car R types. Neither the BMT nor its successors the B of T and the TA, however, seemed to feel it necessary to alter the signal spacing on the bridge to provide the necessary stopping distance behind the longer trains that were now being operated. As a result, a collision such as the one described would have been inevitable and I'm surprised one did not take place sooner. The problem on the Willy B was not necessarily a problem of inadequate braking capability of the rolling stock, although that entered into it, but rather the retention of 1900s signal technology on a 1990s system.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by Stephen Bauman on Sat Nov 4 09:03:54 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by randyo on Sat Nov 4 03:17:55 2006.

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What I noticed was that the signals on the bridge before replacement were only about 250 ft apart which may have been adequate for the BU elevated cars which originally operated over the bridge in 5 car train lengths but were totally inadequate for later equipment which consisted of 8 car steels and later 8 car R types.

The signals are actually between 264 and 271 feet apart. The block before the collision was 270.35 feet. The distance between the tripper and the back of the stopped train was approximately 288 feet. (NTSB Report)

The question is how far the train will travel before coming to a stop. Its length or weight is immaterial. The Standards had an emergency braking rate of 3.0 mph/sec; the BU cars had an emergency braking rate of 2.0 mph/sec. The R1/9's duplicated the Standards' performance. Later cars are supposed to have an emergency braking rate of 3.2 mph/sec.

The simple relation between initial speed and stopping distance is:

d = 0.735 x V2/a, where

d is the stopping distance in feet,
V is the initial velocity in mph
a is the braking rate in mph/sec.

One can also turn this relationship around to determine the maximum velocity for a given stopping distance and braking rate. That relation is:

Vmax = sqrt(1.36 x a x d).

Applying this relation for a 264 foot block we get the following maximum safe velocities for the following equipment:

BU - (2.0 mph/sec): 26.8 mph
Standards, R1/9 - (3.0 mph/sec): 32.8 mph
SMEE - (3.2 mph/sec): 33.9 mph.

The NTSB conducted tests over the Williamsburg Bridge after the collision. Their test train attained a speed of 33 mph, when it reached the tripper. The test train required 364.5 feet to stop for a braking rate of 2.2 mph/sec. The NTSB also ran a full service braking test. The train stopped in 162.2 feet from the tripper, using full service braking for a braking rate of 4.93 mph/sec.

Neither the BMT nor its successors the B of T and the TA, however, seemed to feel it necessary to alter the signal spacing on the bridge to provide the necessary stopping distance behind the longer trains that were now being operated.

The length of the train is irrelevant. The track circuits will detect the presence of the leader's last car, whether that train is 250 or 536 feet long.

The reason for the close spacing is twofold. First, maximum speed on the bridge is restricted because of the grades. This means that spacing between trains will be reduced on that section from a straight flat track that led to it. Second, the Williamsburg Bridge was a major trunk line, carrying 27 tph in 1949 and probably more before the 14th St Line's completion. These two criteria determine the block length, not the train length.

As a result, a collision such as the one described would have been inevitable and I'm surprised one did not take place sooner.

I think I've demonstrated that it could not happen sooner because the BRT, BMT and BOT operated operated equipment that adhered to its emergency braking rate spec.

The problem on the Willy B was not necessarily a problem of inadequate braking capability of the rolling stock, although that entered into it, but rather the retention of 1900s signal technology on a 1990s system.

Sorry, I don't think you can rationalize this failure with the "if we only had CBTC" excuse. :=)

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Re: Real Long Read On NYCPropulsion/Braking

Posted by 5119 on Sat Nov 4 11:23:23 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by RonInBayside on Fri Nov 3 23:35:21 2006.

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Excellent Post. This is what we need more of on this board, instead of crude, snide, asinine remarks that are too often posted here.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by BIE on Sat Nov 4 13:11:34 2006, in response to Real Long Read On NYCPropulsion/Braking, posted by chicagopcclcars on Thu Nov 2 20:32:01 2006.

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Why would you "replace" the J relay valves? Those valves could be "traded in" for full core credit.
You just request a different ratio "J" valve in return.

An Explanation.

The "J"series relay valves work to `provide the brake cylinders a high volume source of air which is of the same pressure or a set multiple of the pressure as a low volume control pressure sent from the control and brake valving.

For instance, a diesel locomotive has cast iron brake shoes and a 26L air brake schedule. This locomotive will have a regular J-1 relay valve which causes the brake cylinders to have a pressure of 45 PSI in full independent application. The same diesel, when retrofitted with composition brake shoes, will have a J-1.6-16 relay valve which will result in a full app. BCP of 72 PSI or 1.6 times the 45PSI control pressure. The brake cylinder will also be sleeved down to a smaller piston size.

Technical description of the 1:! ratio J-1 Relay valve:

http://techinfo.wabtec.com/DataFiles/O&Mfiles/pdf/4231-12.pdf


Technical description of the 1.6:1 ratio J-1.6-16 Relay valve:

http://techinfo.wabtec.com/DataFiles/O&Mfiles/pdf/4231-12,S.2.pdf

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Re: Real Long Read On NYCPropulsion/Braking

Posted by H.S.Relay on Sat Nov 4 20:50:04 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by Stephen Bauman on Sat Nov 4 09:03:54 2006.

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The length of the train is irrelevant.
Right.


One second of maintained speed is factored into braking distances to allow for the pneumatic/electic propogation of the EB control and the pneumatic/mechanical setup of the 3.0mph/s EB rate.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by Jeff H. on Sun Nov 5 00:16:18 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by H.S.Relay on Sat Nov 4 20:50:04 2006.

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There's also a big difference depending on how one calculates
the "emergency brake rate". All NYCT equipment creates and
maintains a cylinder pressure during emergency which is constant
for the duration of the stop (as opposed to, e.g. the WABCO
"High-Speed" automatic air brake system used in high-speed passenger
rail earlier in the century in which emergency applications came
on hard and then bled down). The coefficient of friction with cast
iron shoes increases as speed decreases. Therefore the curve
of brake rate vs speed or vs time is not a constant line. With
composition shoes the curve is flatter.

Is the emergency brake rate quoted the minimum, maximum or average?

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Re: Real Long Read On NYCPropulsion/Braking

Posted by RonInBayside on Sun Nov 5 00:24:33 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by Jeff H. on Sun Nov 5 00:16:18 2006.

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So for emergency braking a constant brake pressure is good!

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Re: Real Long Read On NYCPropulsion/Braking

Posted by Stephen Bauman on Sun Nov 5 07:18:41 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by RonInBayside on Sun Nov 5 00:24:33 2006.

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So for emergency braking a constant brake pressure is good!

The primary objective for emergency braking is to stop a train before a collision. The ability to do this is sometimes expressed as a maximum stopping distance but more often as the average deceleration rate (regardless of the actual deceleration profile).

There are preferences among actual deceleration profiles that have the same average deceleration rate. Namely, the PCC discovered that constant acceleration/deceleration rates are safer for passengers. Consequently, their streetcar was designed to reduce jerk (rate of change of acceleration/deceleration). The PCC service braking rate is significantly greater than the emergency braking rate for NYCT rolling stock without any increase in passenger injuries.

Mr. JeffH stated: NYCT emergency brake cylinders maintain constant pressure and NYCT brakes have an an inverse relation between speed and coefficient of friction. One would infer from these statements that the NYCT emergency braking profile was one whose deceleration rate increased with decreasing speed. One would also infer that the reason others chose to bleed cylinder pressure during the application of emergency braking was an attempt to maintain a more nearly constant deceleration rate.

Given the research of the PCC regarding constant braking rates, one would conclude that NYCT emergency brake applications should result in more passenger injuries than those of other passenger cars whose emergency brakes bled during application. Perhaps, this was the root cause of those passenger injuries that prompted NYCT to reduce emergency braking rates, without adequately considering the safety implications of such an action.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by randyo on Sun Nov 5 18:01:42 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by Stephen Bauman on Sat Nov 4 09:03:54 2006.

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If you know anything about NYCT signalling, except in areas where station time signalling is present, signals are a full train length apart which for the BMT Eastern Division would be 536 ft for an 8 car train of steels and 480 ft for an 8 car train of R types. I'm not even talking about CBTC here but just state of the art wayside signalling. Since with the retaining circuits which were originally common only on the BMT and IND Divisions and now also on the IRT Division, since the stop arm immediately behind the train is down, there are always 2 red signals behind each train so that with 2 red signals behind a train, the stopping distance should be 1072 ft based on the length of the steels or 960 ft if the distance is based only on R type equipment. Even with the signal spacing as more accurately described, the distance between the rear of the train and the raised stop arm is only 542 ft. Also take into consideration that the signals I spoke of were on the upgrade of the bridge and not in an area governed by grade time signals and that a BU would in alll likelihood not have been able to achieve the same speed as a SMEE type on the upgrade. Therefore, with the absence of grade time signalling in that particular area, the signal spacing would definitely have an impact on the ability of a train to stop in sufficient time.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by Jeff H. on Mon Nov 6 05:14:53 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by Stephen Bauman on Sun Nov 5 07:18:41 2006.

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The system referenced is much older than PCC technology and
was used on mainline, high-speed passenger rail. AFAIK it
was never employed on any of the 3 divisions.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by Stephen Bauman on Mon Nov 6 06:58:32 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by Jeff H. on Mon Nov 6 05:14:53 2006.

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The system referenced is much older than PCC technology and was used on mainline, high-speed passenger rail.

Agreed, nor did I intend to link the two from an historical perspective.

That being said regarding bleeding the cylinder during application of emergency braking:

1. Was my conjecture correct? (it made for a more constant deceleration rate)

2. Was there a stated reason for bleeding the cylinders?

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Re: Real Long Read On NYCPropulsion/Braking

Posted by Jeff H. on Tue Nov 7 06:38:55 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by Stephen Bauman on Mon Nov 6 06:58:32 2006.

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The idea was to be able to attain a higher cylinder pressure
at the beginning of a stop without causing locking up of
the wheels. It was far from perfect and had no speed sensing
per se. It had to work with existing automatic air brake
systems and triple valves.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by Stephen Bauman on Tue Nov 7 07:08:48 2006, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by Jeff H. on Tue Nov 7 06:38:55 2006.

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Thanks for the information.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by Westinghouse XCB248S on Thu Feb 8 11:51:44 2007, in response to Real Long Read On NYCPropulsion/Braking, posted by chicagopcclcars on Thu Nov 2 20:32:01 2006.

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I agree. The Westinghouse Cam XCD2486 Cam Propulsion units are unreliable. The MTA and Morrison Knudsen should have replace the unreliable XCD2486 units with the Westinghouse XCB248S Cam Propulsion (The propulsion the R68 and R68A uses), which is a far more reliable propulsion system.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by Westinghouse XCB248S on Tue Mar 13 11:58:10 2007, in response to Re: Real Long Read On NYCPropulsion/Braking, posted by Westinghouse XCB248S on Thu Feb 8 11:51:44 2007.

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Please disregard everything I said in the above post.

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Re: Real Long Read On NYCPropulsion/Braking

Posted by Edwards! on Tue Mar 13 12:52:24 2007, in response to Real Long Read On NYCPropulsion/Braking, posted by chicagopcclcars on Thu Nov 2 20:32:01 2006.

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Damn..that was good.

You can NEVER get tired of reading this stuff.

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